Chromaline ChromaTech PL Photopolymer Screen Printing Emulsion – High-Solids, Fast-Exposing Emulsion for Plastisol Ink Printing
Chromaline
Chromaline PL (Chroma/Tech PL) is the high-build pure photopolymer emulsion engineered for plastisol printers who need thicker ink deposits with fewer coating passes. At 50% solids and 4,600 CPS — the same viscosity as ChromaBlue — Chromaline PL is built specifically to maximize emulsion over mesh (EOM) efficiently. A standard 1+1 coat produces the equivalent ink deposit of four wet-on-wet diazo coats, screens dry fast, and reclaim is clean with no locking. If you’re printing specialty plastisol effects that require a thicker ink column, or you want to reduce coating passes and dry time without sacrificing deposit quality, Chromaline PL was built for exactly that.
Maximum EOM with minimum coating passes — faster production, thicker deposits
High-solids formula designed specifically for plastisol ink systems
SBQ photopolymer chemistry — pre-sensitized and LED compatible
Screens dry faster than lower-solids alternatives — faster turnaround per screen
Breaks down cleanly with Chroma/Strip — no ghost staining from high-build deposits
No refrigeration required at room temperature
$416.15
Description
Maximum Plastisol Deposit, Fewer Coating Passes — Chromaline PL
Chromaline PL is built for one job: getting the maximum ink deposit out of a plastisol stencil while minimizing the labor and time required to coat and dry screens. Its 50% solids SBQ photopolymer chemistry is the same class as ChromaBlue, but optimized for high EOM — a single 1+1 coating produces the equivalent deposit of four wet-on-wet coats with a standard diazo emulsion. Screens dry faster. Fewer coating passes. Thick, consistent ink columns for specialty effects like puff, glitter, high-density simulation, and other applications where stencil height is a production requirement. Reclaim is clean with no locking — high-build stencils don’t have to be a reclaim nightmare.
Why EOM Matters for Plastisol Specialty Effects
Emulsion over mesh (EOM) is the thickness of the stencil above the mesh surface. Higher EOM means a taller ink column, which directly affects deposit thickness — critical for puff, glitter, high-density, metallic, and other specialty plastisol effects that require a defined ink height to work correctly. Chromaline PL builds high EOM in fewer passes than standard emulsions.
1+1 = 4 Wet-on-Wet Diazo Coats
Standard diazo-based high-build routines require 2+2 or even 3+3 coats — plus extended dry time between each pass. Chromaline PL’s 50% high-solids formula delivers equivalent EOM in a single 1+1 pass. That’s less time at the coating trough, less time in the drying cabinet, and more screens ready per shift.
Chromaline PL vs. ChromaBlue
Both are 50% solids SBQ photopolymers at 4,600 CPS designed for plastisol. ChromaBlue is Chromaline’s benchmark all-around plastisol emulsion. Chromaline PL is specifically optimized for maximum EOM and high-build applications — the right choice when deposit thickness is the primary requirement rather than general-purpose plastisol production.
Clean Reclaim — No Locking
High-build stencils are notorious for locking into the mesh during extended print runs, especially with specialty inks. Chromaline PL is formulated to reclaim cleanly with Chroma/Strip — no stubborn residue, no mechanical locking, no hours of soaking required. High-build screens should not mean a reclaim problem.
What You Receive
Chromaline Full Emulsion Line — Find Your Match
| Emulsion | Type | Ink Compatibility | Exposure | Best For |
|---|---|---|---|---|
| ChromaBlue ↗ | Pure Photopolymer (SBQ) | Plastisol | Very Fast | High-volume plastisol, LED shops |
| ChromaLime ↗ | Pure Photopolymer (SBQ) | Plastisol | Very Fast | Inkjet positives, humidity, registration |
| Hydro X Blue ↗ | Hybrid Photopolymer | Plastisol, WB, Discharge | Very Fast | All-purpose, water-based/discharge |
| Hydro X Red ↗ | Hybrid Photopolymer | Plastisol, WB, Discharge | Very Fast | Halftone/fine detail, LED units |
| CP-Tex ↗ | Diazo | Plastisol, WB, Discharge | Moderate | High-run WB/discharge durability |
| UDC-2 ↗ | Dual-Cure | Plastisol, Solvent, UV | Fast | Graphic + textile, halftone detail |
| UDC-HV ↗ | Dual-Cure | Plastisol, Solvent, UV | Fast | All mesh counts, forgiving shops |
| GSR ↗ | Pure Photopolymer (SBQ, solvent-resistant) | UV, Solvent, Plastisol | Fast | UV/solvent inks, freeze/thaw stable |
| Chromaline PLYOU ARE HERE | Pure Photopolymer (SBQ) | Plastisol | Very Fast | High-build plastisol, thick deposits |
Why Buy from River City Supply?
Authorized distributor pricing. Free shipping over $200.
Order by 3:30 PM Central, ships same day. Free on orders over $200.
Warmer climate = more safe winter shipping days for freeze-sensitive emulsions.
17+ years. Genuine Chromaline product and real screen printing expertise.
Frequently Bought Together
All-in-one screen wash — cleans, degrease and prep in one formula.
Degreaser and reclaiming aid for clean mesh and better adhesion.
Dial in your exposure unit fast. LED or metal halide.
Required for applying emulsion — a sharp scoop coater ensures an even, consistent coating on every screen.
High Build. Fast Dry. Clean Reclaim. — Ship Today
Same-day shipping before 3:30 PM CT. Free shipping over $200. Call (512) 454-0505 or email [email protected]. Emulsion issues? Visit our troubleshooting guide.
Technical Specifications
Chromaline PL — Technical Specifications
| Specification | Value / Detail |
|---|---|
| Emulsion Type | Pure Photopolymer (SBQ) |
| Color | Blue |
| Pre-Sensitized | Yes — no diazo required, ready to use |
| Sensitizer Required | None |
| Compatible Ink Systems | Plastisol |
| Exposure Speed | Very Fast |
| Exposure Unit Compatibility | LED (405nm optimized) and traditional metal halide / UV fluorescent |
| High-Build Feature | 1+1 = 4 WOW diazo-equivalent coating passes — exceptional ink deposit thickness |
| Freeze/Thaw Stability | NOT freeze/thaw stable — frozen emulsion is permanently damaged |
| Shelf Life | 24 months at room temperature (store below 80°F, away from light) |
| Recommended Coating | 1+1 minimum; additional passes for high-build/specialty applications |
| Screen Yield — Quart | ~20–25 screens (based on standard 1+1 coating) |
| Screen Yield — Gallon | ~80–100 screens (based on standard 1+1 coating) |
| Screen Yield — 3.5 Gallon | ~280–350 screens (based on standard 1+1 coating) |
| Reclaim Chemistry | Chroma/Strip emulsion remover; Chroma/Haze for ghost stain removal |
| Manufacturer | Chromaline Corporation |
| Distributed By | River City Supply — Authorized Chromaline Distributor since 2008 |
Yield estimates based on standard 1+1 coating; actual yield varies with mesh count and frame size.
Technical Sheets / Safety Data Sheets / Documents
FREQUENTLY ASKED QUESTIONS
Frequently Asked Questions — Chromaline PL
What is Chromaline PL designed for?
Chromaline PL is designed for plastisol printers who need maximum emulsion over mesh (EOM) with fewer coating passes. Its 50% solids SBQ formula builds a thick, high-deposit stencil in a single 1+1 coat — ideal for puff, glitter, high-density simulation, metallic, and other specialty plastisol effects that require a taller ink column.
What is the difference between Chromaline PL and ChromaBlue?
Both are 50% solids SBQ photopolymers at 4,600 CPS for plastisol. ChromaBlue is Chromaline’s benchmark all-around plastisol emulsion for general production. Chromaline PL is specifically optimized for maximum EOM and high-build applications — the right choice when thick ink deposit is the primary production requirement rather than general-purpose plastisol use.
Can I use Chromaline PL for water-based or discharge inks?
No — Chromaline PL is designed exclusively for plastisol inks. For water-based and discharge applications, use Hydro X Blue or Hydro X Red, which are formulated with hybrid photopolymer chemistry to resist the chemical aggression of those ink systems.
Does Chromaline PL require a diazo sensitizer?
No — Chromaline PL is pre-sensitized and ready to use straight from the container. Stir gently before each use. There is no diazo to mix and no sensitized shelf-life clock.
Is Chromaline PL freeze/thaw stable?
No — Chromaline PL is NOT freeze/thaw stable. Frozen emulsion is permanently damaged. River City Supply ships from San Antonio, TX for more safe winter shipping days than northern distributors.
I’m having emulsion problems. Where can I get help?
Visit our emulsion troubleshooting guide or call (512) 454-0505 or email [email protected].
Questions? We’re here to help.
(512) 454-0505 | [email protected] | Same-day shipping before 3:30 PM CT
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