CCI ERS-2000 Emulsion Remover System – High-Speed Automated Screen Reclaiming

CCI

Revolutionize Your Emulsion Reclaim Process with Fully Automated Efficiency

The CCI ERS-2000 Emulsion Remover System is a cutting-edge, fully automated screen reclaiming solution designed to remove emulsion quickly and efficiently with minimal labor. This system eliminates manual reclaiming, significantly reduces chemical usage, and ensures consistent, high-quality results for screen printing operations. With a continuous-feed conveyor system, adjustable reclaim speed, and advanced safety features, the ERS-2000 is the ultimate solution for high-volume screen printing shops looking to optimize productivity.

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Description

CCI ERS-2000 Emulsion Remover System Key Features & Benefits

  • Heavy-Duty Stainless Steel Construction – Built for long-term durability and resistance to harsh chemicals.
  • Reclaims Over 600 Screens Per Shift – Handles high production demands with ease.
  • Accepts Multiple Screen Sizes – No time-consuming adjustments or racks needed.
  • Adjustable Reclaim Speed (1-8 ft/min) – Customizable speed to meet shop-specific needs.
  • 2nd Pass De-Haze Feature – Ensures deep cleaning and stencil-free screens.
  • Continuous-Feed Conveyor System – Automates reclaiming for seamless workflow.
  • User-Friendly Touch Screen LCD Display – Intuitive controls for easy operation.
  • Dual Rotary Brushes (Adjustable RPM) – Ensures thorough removal of emulsion.
  • Reciprocating Washing Assemblies – Maximizes cleaning efficiency.
  • Adjustable High-Pressure Water (300-2700 PSI) – Provides powerful rinsing capabilities.
  • Flood Rinse Section – Completes the cleaning process with a final rinse.
  • Proprietary Chemical Application System – Reduces chemical waste and enhances reclaiming efficiency.
  • Low Maintenance Design – Minimizes downtime and maximizes production.

Advanced Safety Features

  • OSHA Compliant – Meets industry safety standards.
  • Eliminates Employee Chemical Exposure – Fully enclosed reclaiming process for a safer work environment.
  • Emergency Stop Switches – Enhances operator safety.
  • Clutch Safety System (Conveyor) – Prevents potential hazards during operation.
  • No External Moving Parts – Reduces the risk of workplace accidents.
  • Over-Run Switch – Prevents screen pile-up and ensures smooth operation.

📦 Note: This product drop ships directly from the manufacturer. Please allow additional processing and shipping time.

✅ Upgrade your screen reclaiming process with the CCI ERS-2000 – the ultimate solution for efficiency, safety, and cost savings.

Technical Specifications

CCI ERS-2000 Emulsion Remover System – Technical Specifications

Available Models & Screen Height Capacities

  • ERS / 1000 – 20” Height Capacity
  • ERS / 2000 – 40” Height Capacity
  • ERS / 3000 – 60” Height Capacity
  • ERS / 4000 – 90” Height Capacity

Performance & Operation

  • Screen Reclaiming Capacity: 600+ screens per shift
  • Adjustable Reclaim Speed: 1-8 feet per minute
  • Brush System: Dual rotary brushes with adjustable RPM
  • High-Pressure Water System: 300-2700 PSI
  • Reciprocating Washing Assemblies: Ensures deep cleaning and emulsion removal
  • Flood Rinse Section: Provides a thorough rinse for complete stencil removal
  • 2nd Pass De-Haze Feature: Allows for additional deep cleaning

Construction & Design

  • Material: Heavy-duty stainless steel construction
  • Continuous-Feed Conveyor System: For uninterrupted processing
  • User Interface: Touch screen LCD display for easy operation
  • Closed-Loop Chemical Recirculation: Reduces chemical waste and ensures efficiency

Safety Features

  • OSHA Compliant: Meets industry safety standards
  • Emergency Stop Switches: Enhances operator safety
  • Clutch Safety System (Conveyor): Prevents operational hazards
  • No External Moving Parts: Minimizes workplace accidents
  • Over-Run Switch: Prevents screen pile-up

Power & Utility Requirements

  • Power Supply: 230V, 3 Phase, 80A breaker (63 FLA)
  • Water Supply: 3/4” female pipe connection, 10 GPM minimum, 40 PSI minimum
  • Air Supply: 1/4” female pipe connection, 1/2” at 100 PSI, 15 CFM required
  • Drain Requirements: 3” male pipe connection, 3” floor drain or pit required

Optional Add-Ons & Customization

  • Remote Communication Link / Modem: Enables remote monitoring and system updates
  • Light / Washout Booth (Exit Table): Enhances post-reclaim inspection and drying
  • Inline Dryer: Speeds up the drying process for increased efficiency

📦 Note: This product drop ships directly from the manufacturer. Please allow additional processing and shipping time.

✅ For high-efficiency, fully automated screen reclaiming, the CCI ERS-2000 is the ultimate solution for professional screen printing operations.

Technical Sheets / Safety Data Sheets / Documents

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