Saati LTS 8012 Laser-to-Screen System | Direct CTS Imaging & Exposure

Saati

Saati LTS 8012
Saati LTS 8012
Saati LTS 8012
Saati LTS 8012

The Saati LTS 8012 is a self-contained, direct-laser computer-to-screen imaging and exposure system built for high-volume screen rooms that demand precision without compromise. With a 128-laser diode array, glass-free vertical design, and zero need for film positives or vacuum frames, the LTS 8012 collapses your entire screen-making workflow into a single, streamlined step — from digital file to press-ready screen.

✅ No Film Positives — 100% digital workflow
✅ Up to 2540 DPI — 128-laser array
✅ Dual Screen Output — 2 screens at once
✅ Images & Exposes — one combined step
✅ All Emulsions — SBQ, diazo, dual-cure, capillary
✅ 10,000+ Hour laser diode life
🏆 Same or Better Price — vs. buying direct
⚡ Faster Response — quote & support same day
🛡️ Full Manufacturer Warranty — nothing waived
🤝 Extra Layer of Support — RCS + Saati behind you
🚚 Call for a Quote & Demo — (512) 454-0505  |  [email protected]
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Description

SAATI LASER-TO-SCREEN SYSTEM  |  SAATI.COM

The End of Film Positives Starts Here

The Saati LTS 8012 is a complete computer-to-screen solution — imaging and exposure in a single automated step. No film, no vacuum frame, no darkroom. Just fast, accurate, repeatable screens.

128-Laser Array

Five selectable DPI settings — 847, 1016, 1270, 1693, and 2540 — let you dial in the right resolution for any job, from bold spot colors to ultra-fine halftones and photorealistic separations.

Dual-Screen Productivity

Expose one screen up to 45″ × 66″ or run two screens simultaneously up to 25″ × 36″ each. Double your throughput without adding a second machine or operator.

Glass-Free Vertical Design

The upright, glassless format with built-in safety shutter eliminates Newton rings, glass maintenance, and vacuum pump noise — and makes loading screens fast and ergonomic.

Digital Registration

Lock frames in place and drag-and-drop art files digitally across the imaging area. Save registration settings to a library and recall them instantly — zero film registration drift, ever.

Universal Emulsion Compatibility

Works with all photopolymer, diazo-sensitized, dual-cure emulsions, and capillary films. No special coatings or proprietary consumables required — use what you already stock.

Low Cost of Ownership

No film, no ink, no wax, no vacuum tape. 10,000+ hour laser diode life and low power consumption mean the LTS 8012 pays for itself by eliminating consumables and reducing make-ready time.

What’s Included

1
Saati LTS 8012 Laser-to-Screen Unit
Self-contained vertical imaging and exposure system with 128-laser array and built-in safety shutter
2
Dedicated Controller PC
Pre-configured PC with Saati workflow software loaded and ready for RIP integration
3
Frame Clamping System
Pneumatic frame clamps requiring standard compressed air (90 PSI, under 1 CFM)
4
Installation & Commissioning Support
Saati-certified installation assistance and operator training coordinated through River City Supply
5
1-Year Manufacturer Warranty
Full parts and labor warranty coverage backed by Saati

See It In Action

How the LTS 8012 Changes Your Screen Room

Imaging + Exposure = One Step

Traditional screen making requires coating, drying, film output, registration, exposure, and washout — each step a potential point of failure. The LTS 8012 collapses imaging and exposure into a single automated operation, cutting make-ready time by 40–60% in most screen rooms.

Higher Fidelity Than Inkjet CTS

Inkjet computer-to-screen systems deposit liquid drops that spread before drying, introducing dot gain. Saati’s direct laser technology fires a focused beam directly onto the emulsion with no spreading — delivering sharper dot edges, tighter halftone dots, and cleaner fine-line reproduction.

Scalable for Any Production Level

Whether you’re running 50 screens a day or 500, the LTS 8012’s dual-screen capability and saved job library let you scale output without proportionally scaling labor. Program a job once, reproduce it perfectly every time.

Ideal Applications

High-volume textile printing, industrial screen printing, fine-detail graphics and signage, halftone-heavy separations, hybrid digital + screen workflows, transfer printing, and any shop running multiple jobs per shift where setup speed matters.

RIP & File Compatibility

The LTS 8012 accepts 1-bit TIFF files and works with all major RIP platforms on both PC and Mac. The intuitive Saati software allows multiple image placements across one or two screens for maximum layout flexibility and gang-screen efficiency.

Financing Available

Equipment financing available through our lending partners. Many shops finance the LTS 8012 and immediately offset monthly payments through elimination of film and consumable costs. Ask us about current rates and terms.

⚠️ Critical: Laser-to-Screen Systems Demand Perfect Emulsion Coating

A laser-to-screen system is only as good as the emulsion coating beneath it. Unlike traditional film exposure where minor coating inconsistencies can be hidden by the exposure process, direct laser imaging exposes exactly what’s on the mesh — meaning uneven emulsion thickness, air bubbles, or missed strokes will show up as imaging defects in your stencil. For a machine of this caliber to perform to its full potential, consistent, repeatable automatic coating is not optional — it’s essential.

We strongly recommend pairing your LTS 8012 with one of the two automatic screen coating machines below to complete your screen room automation and protect your investment.

Recommended Automatic Coaters

GRUNIG

G-COAT 406S Automatic Screen Coater

is a plug-and-coat automatic coater engineered for precision and repeatability. Programmable coating speed, pressure, and stroke count ensure every screen comes off the coater with the same emulsion build — giving the LTS 8012 a perfectly consistent surface to image every single time.

View the Grunig G-COAT 406S →

SAATI

ProCoat Automatic Screen Coater

The Saati ProCoat is the factory-matched automatic coater designed to work hand-in-hand with the LTS 8012. Same brand, same engineering philosophy. The ProCoat + LTS 8012 combination is Saati’s recommended full-automation solution for high-volume screen rooms — coat, image, expose, and washout with near-zero operator intervention at the imaging stage.

View the Saati ProCoat →

LTS 8012 vs. LTS 6012 — Which One Is Right for You?

Specification LTS 8012 ★ LTS 6012
Laser Array 128 lasers 96 lasers
Max Resolution 2540 DPI 2540 DPI
Max Frame Size 45″ × 66″ 41″ × 63″
Max Image Area 31.5″ × 47.2″ 23.6″ × 47.2″
Dual Screen Output ✅ 2× up to 25″×36″ ✅ 2× up to 23″×31″
Emulsion Coverage Height 31.5″ — minimal taping 23.6″ — may require taping
Best For High-volume, fine detail, large format Standard production, moderate volume

⚡ Installation Note

The LTS 8012 requires a compressed air supply (90 PSI, <1 CFM) and 110V or 220V electrical. Site prep coordination is included with purchase. Call us before ordering to confirm floor space and utility requirements.

💡 Complete Your Screen Room Automation

The LTS 8012 requires a perfectly coated screen to perform at its best. We highly recommend pairing it with either the Grunig G-COAT 406S or the Saati ProCoat automatic coater for a near-lights-out screen room operation. Ask us about bundled pricing.

Why Buy the Saati LTS 8012 Through River City Supply?

Buying a CTS system is a major investment, and who you buy it through matters as much as the machine itself. River City Supply has been equipping screen printers since 2008 and we handle major equipment purchases differently than a manufacturer’s sales line or an online checkout. Want to go straight to the source? You can also learn more about the full Saati equipment lineup at saati.com — we’re an authorized distributor for everything they make.

⚡

Faster Response Than Going Direct

Getting a quote, a spec answer, or a lead time from a manufacturer can take days. When you contact River City Supply you reach a real person who knows this equipment — and we typically get you the information you need the same day. No phone trees, no ticket queues.

💰

Same or Better Pricing

You won’t pay more buying through us — and in many cases you’ll pay less. As an authorized Saati distributor we have access to the same pricing as going direct, plus the ability to bundle equipment, accessories, and consumables for additional savings. Ask us about package pricing.

🤝

An Extra Layer of Support

When you buy through River City Supply you get Saati’s support team and ours. We’re screen printers helping screen printers — we know the workflow, the emulsions, the RIP software, and the press-side context that manufacturer tech support often doesn’t. Questions about coating programs, RIP setup, or production workflow? Call us.

🛡️

Full Manufacturer Warranty — Nothing Waived

Purchasing through River City Supply does not reduce, modify, or void your Saati manufacturer warranty in any way. You receive the full 1-year warranty exactly as you would buying direct — plus the added assurance that we’re here to help navigate any warranty situation that comes up.

Ready to Go Film-Free?

The Saati LTS 8012 is a call-for-quote product. Our team will walk you through specs, installation requirements, RIP compatibility, and financing options. We’re here Monday–Friday, 9am–5pm CT.

Technical Specifications

Saati LTS 8012 — Technical Specifications

Specification Value
SKU / Model SAATI-LTS-8012
Laser Array 128 Blu-Ray laser diodes
Resolution Options 847 / 1016 / 1270 / 1693 / 2540 DPI
Maximum Image Area 800 × 1200 mm (31.5″ × 47.2″)
Maximum Frame Size — Single 1050 × 1600 mm (41″ × 63″ image area; frame up to 45″ × 66″)
Maximum Frame Size — Dual 2 screens up to 635 × 915 mm each (25″ × 36″)
Emulsion Coverage Height 31.5″ max (approx. 0.75″ open mesh top & bottom on 25″×36″ frame)
File Format 1-bit TIFF (PC & Mac compatible)
RIP Compatibility Compatible with all major RIP software packages
Emulsion Compatibility All photopolymer, diazo, dual-cure emulsions & capillary films
Design Vertical, glass-free with built-in safety shutter
Frame Clamping Pneumatic (requires compressed air)
Air Supply Required 90 PSI, <1 CFM
Electrical 110V or 220V input
Machine Dimensions 220 × 58 × 163 cm (86.6″ × 22.8″ × 64″)
Machine Weight 925 kg (2,039 lbs)
Laser Diode Life 10,000+ hours
Vacuum Required No
Consumables Required None (no film, ink, wax, or vacuum tape)
Warranty 1 Year (parts & labor)
Brand Saati

Technical Sheets / Safety Data Sheets / Documents

FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions — Saati LTS 8012

Why should I buy the LTS 8012 through River City Supply instead of directly from Saati?

A few reasons. First, you’ll pay the same or less — we’re an authorized Saati distributor and have access to the same pricing as buying direct, with the ability to bundle accessories and consumables. Second, you’ll get faster responses. Getting a quote or a spec answer from a manufacturer can take days; we typically respond same day. Third, you get an extra layer of support — our team knows screen printing workflows, emulsions, RIP software, and the production context that manufacturer support often can’t speak to. And your full Saati manufacturer warranty is completely intact. You don’t give anything up by buying through us — you gain an additional support relationship that stays with you long after installation.

Do I still need to coat my screens manually before using the LTS 8012?

Yes — screens are still coated with emulsion before imaging. The LTS 8012 handles the imaging and exposure steps, replacing film output, registration, and the separate exposure unit. For maximum automation, the LTS 8012 pairs seamlessly with Saati’s ProCoat automatic coater. Ask us about complete screen room automation packages.

What emulsions work with the LTS 8012?

The LTS 8012 is compatible with virtually all screen printing emulsions — photopolymer (SBQ), diazo-sensitized, dual-cure, and capillary films. No special or proprietary emulsions are required. This includes popular products from Chromaline, Murakami, and other major emulsion manufacturers we carry.

What RIP software is compatible?

The LTS 8012 accepts 1-bit TIFF files and works with all major RIP programs on both PC and Mac platforms. If you’re currently using a RIP for inkjet film output, that same software will typically output correctly for the LTS 8012 workflow with minimal configuration changes.

How accurate is the registration compared to traditional film-based methods?

Digital registration on the LTS 8012 is significantly more accurate and repeatable than film-based methods. You lock the frame in place mechanically and position art digitally — eliminating film shrinkage, tape misalignment, and handling errors entirely. Registration settings are saved in the software and can be recalled for repeat jobs with zero re-registration required.

What are the space and utility requirements for installation?

The LTS 8012 measures approximately 87″ tall × 23″ deep × 64″ wide and weighs 925 kg, so a reinforced floor and loading dock or freight elevator are typically needed for delivery. Utility requirements are straightforward: a standard compressed air supply at 90 PSI (<1 CFM) and either 110V or 220V electrical. We’ll walk you through site prep before purchase.

How does direct laser imaging compare to inkjet CTS systems?

Inkjet CTS systems deposit liquid drops that spread on the emulsion surface before curing, which introduces dot gain and softens edges on fine details. The LTS 8012 fires a focused laser directly onto the photopolymer emulsion with no spreading — the result is sharper halftone dots, crisper fine lines, and more accurate reproduction of demanding image types, especially at higher mesh counts.

Do I need an automatic coater to use the LTS 8012?

Technically no, but practically yes — and strongly. Laser-to-screen systems expose exactly what’s on the emulsion surface. If your coating is uneven, streaky, or inconsistently thick from screen to screen, those defects will show up in your stencil. Manual coating introduces too much variable from operator to operator and shift to shift. We highly recommend pairing the LTS 8012 with either the Grunig G-COAT 406S or the Saati ProCoat automatic coater to ensure every screen entering the LTS 8012 is coated identically. Your results — and your ROI — will reflect it.

Is financing available?

Yes. We offer equipment financing through third-party lending partners. Many shops find that the monthly payment on an LTS 8012 is quickly offset by the elimination of film, exposure unit maintenance, and labor savings in screen room make-ready time. Contact us for a financing estimate alongside your equipment quote.

Still Have Questions?

Our screen room specialists are available Monday–Friday, 9am–5pm CT.

📞 Call (512) 454-0505

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