Saati Procoat 25X36 Dual Screen Auto Coater – Consistent, High-Quality Screen Coating for Small to Medium Shops

Saati

Saati Procoat 25X36 Dual Screen Auto Coater

The Saati ProCoat 25×36 Dual Screen Auto Coater is the plug-and-play automatic coating machine built for small to medium screen printing shops that are serious about screen quality. By automating the coating process, it delivers the consistent, repeatable emulsion layers that manual coating simply cannot match — eliminating the day-to-day coating variability that causes pinholes, uneven exposures, and stencil breakdown at press. Coat two 25×36 screens simultaneously, or a single oversized screen up to 53×49 inches, with no assembly required.

✅ Dual-Screen Coating — 2 screens at once
✅ Front & Back Simultaneous — one pass
✅ Fully Programmable — speed, coats, dwell
✅ Plug & Play — no assembly required
✅ Single Oversized — up to 53×49 inches
✅ Foot Pedal Control — hands-free loading
🏆 Same or Better Price — vs. buying direct
⚡ Faster Response — quote & support same day
🛡️ Full Manufacturer Warranty — nothing waived
🤝 Extra Layer of Support — RCS + Saati behind you
🚚 Call for a Quote — (512) 454-0505  |  [email protected]

$19,995.00

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As low as $446 per month with ACG Equipment Financing
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Description

SAATI PROCOAT 25×36 DUAL SCREEN AUTO COATER

Stop Letting Inconsistent Coating Sabotage Your Screens

Every coating defect that leaves your prepress department shows up as a print defect on press. The Saati ProCoat 25×36 eliminates that variable entirely — same speed, same angle, same emulsion build, every screen, every time.

Dual-Screen Simultaneous Coating

Load two screens at once and coat both front and back in a single automated pass. Supports standard sizes including 20×24, 23×31, and 25×36 — and doubles your coating throughput without adding a second operator or machine.

Fully Programmable Settings

Set and save coating speed, number of coats, and dwell time independently for each side. Program once for a given mesh count and emulsion, and pull that program up on every repeat job. No operator judgment required — just consistent results.

Motorized Carriage & Foot Pedal

The motorized upper carriage adjusts easily for different frame profiles. Foot pedal control for the carriage and frame clamps keeps your hands free for screen handling — making loading and unloading fast, safe, and ergonomic even during high-volume production.

Oversized Single-Screen Support

When you need to coat one large screen, the ProCoat 25×36 handles single frames up to 53×49 inches — covering textile print screens, banner and signage frames, and oversize specialty applications without a separate machine.

Safety Enclosure Standard

The carriage is fully enclosed for operator safety during the coating cycle. This isn’t a budget compromise — the ProCoat is a proper production machine engineered with the safety and ergonomic standards that professional screen rooms expect.

Plug & Play — No Assembly

Plug in, connect your airline, load your emulsion, and go. The ProCoat 25×36 ships ready to coat with no complicated installation or specialized technician required. Most shops are running production coats within an hour of setup.

What’s Included

1
Saati ProCoat 25×36 Automatic Coater Unit
Complete dual-screen coater with motorized carriage, safety enclosure, and programmable controls
2
Coating Troughs (2)
Simple attachment design for easy filling, cleaning, and emulsion changeover
3
Foot Pedal Control
Hands-free carriage and frame clamp control for fast, ergonomic screen loading
4
6-Month Manufacturer Warranty
Saati warranty coverage on parts and workmanship

See It In Action

Why Consistent Coating Changes Everything

The Manual Coating Problem

Manual coating introduces variability every time — different operators coat at different speeds and angles, coating troughs are tilted inconsistently, emulsion thickness varies from screen to screen and even edge to edge. Every one of those variations is a potential print defect: pinholes, soft stencil edges, premature breakdown, and uneven ink deposit.

Repeatable = Profitable

When every screen is coated identically, your exposure times dial in precisely and stay dialed in. Your stencils last longer under aggressive inks. Reclaim rates drop. Press downtime for stencil repairs drops. And when a client reorders a job, you reproduce it exactly — because the screen that made it was coated the same way as the first one.

Train Anyone. Produce Quality.

With a manual coater, your output quality is tied directly to your most experienced screen room operator. With the ProCoat, the program holds that expertise — meaning anyone can run the coater and produce professional results. That reduces training time, lowers labor dependency, and keeps quality consistent even when your best people are unavailable.

⚠️ Highly Recommended: Required for Computer-to-Screen & Laser-to-Screen Systems

If your shop runs — or is planning to run — a computer-to-screen or laser-to-screen imaging system, an automatic coater is not an optional upgrade. It is a critical component of the workflow. CTS and LTS systems image exactly what is on the emulsion surface. Any coating inconsistency — uneven thickness, air bubbles, drag marks, or under-coated edges — will be reproduced faithfully in your stencil and show up on press. Every CTS and LTS system we sell requires properly, consistently coated screens to deliver the results it was designed to produce. The ProCoat 25×36 ensures your screens meet that standard every time.

Compatible CTS & Laser-to-Screen Systems We Carry

SAATI

LTS 8012 Laser-to-Screen System

Direct laser imaging + exposure — 128-laser array, up to 2540 DPI, dual-screen output

View the Saati LTS 8012 →

CHROMALINE

LTS E70B Laser-to-Screen System

Direct laser imaging + exposure — industrial-grade laser CTS for high-volume screen rooms

View the Chromaline LTS E70B →

M&R

i-Image Series CTS

Inkjet computer-to-screen imaging — the most popular CTS line in the industry, with Tri-Sync pre-registration

View the M&R i-Image →

DOUTHITT

Wax Computer-to-Screen System

Phase-change wax CTS — high-density imaging, no film, includes remote installation & training

View the Douthitt CTS →

EXILE SYSTEMS

Spyder II CTS System

Wax-based CTS with .001″ repeatability, bi-directional imaging, and superior ink density vs. film or liquid CTS

View the Exile Spyder II →

Works With Any Emulsion

The ProCoat 25×36 works with the emulsion of your choice — photopolymer, diazo, dual-cure, or capillary film. No proprietary consumables, no special formulations. Use whatever emulsion you currently stock from Chromaline, Murakami, Saati, or any other manufacturer.

How Much Does It Cost to NOT Have One?

Add up the screens you’ve remade due to coating defects, the jobs reprinted due to stencil failure, and the press downtime from soft screens breaking down mid-run. For most shops running 30+ screens per week, an automatic coater pays for itself in reclaim costs and remakes alone within the first year.

Financing Available

Equipment financing available through our lending partners. The ProCoat 25×36 is one of the most accessible entry points in screen room automation — and when bundled with a CTS system purchase, monthly payments are often structured to offset the consumable savings immediately.

⚡ Installation Note

The ProCoat 25×36 requires a standard 110V / 20 amp outlet and a compressed air supply at 90 PSI (<1 CFM). It ships fully assembled with no on-site installation required — just plug in, connect the airline, and you’re ready to coat.

💡 Pro Tip: Dial In Per Emulsion

Save separate programs for each emulsion type and mesh count you run. A dual-cure on 160 mesh needs different speed and coat count settings than an SBQ photopolymer on 230 mesh. Five minutes of initial programming yields months of consistent results.

Why Buy Through River City Supply?

We’ve been selling and supporting screen printing equipment since 2008. For a purchase like an automatic coater — especially one going into a CTS or LTS workflow — who you buy from shapes the entire experience, not just the transaction.

⚡

Faster Response Than Going Direct

Questions about the machine, lead times, or getting a quote can take days when you go through a manufacturer. At River City Supply you reach a real person who knows this product — and we turn around answers and quotes the same day. No waiting on a callback from a regional rep.

💰

Same or Better Pricing

As an authorized Saati distributor we have access to the same pricing as buying direct — and frequently better when you bundle the ProCoat with emulsions, a CTS system, or other screen room equipment. Ask us about package deals when spec’ing your full setup.

🤝

An Extra Layer of Support

Buying through us means you have both Saati’s support team and ours. Our staff are screen printers — we know emulsions, mesh counts, CTS workflows, and the production context that manufacturer support often can’t speak to. Coating program questions, RIP integration issues, or just “what settings should I start with?” — call us.

🛡️

Full Manufacturer Warranty — Nothing Waived

Your Saati warranty is fully intact when you purchase through River City Supply. Authorized distributors maintain full warranty coverage — you don’t give up a day of protection or a single service call by buying through us instead of direct.

Ready to Automate Your Screen Coating?

Our team can help you spec the right coating program for your emulsions and mesh counts, and bundle the ProCoat with any CTS system purchase for a complete screen room solution. Call or email Monday–Friday, 9am–5pm CT.

Technical Specifications

Saati ProCoat 25×36 — Technical Specifications

Specification Value
SKU / Model SAATI-PROCOAT-2536
Coating Mode Dual-screen simultaneous, front and back in one pass
Dual-Screen Max Frame Size 2 screens up to 25×36″ (supports 20×24, 23×31, 25×36)
Single-Screen Max Frame Size 1 screen up to 53×49″ (135×125 cm)
Programmable Settings Coating speed, number of coats, dwell time — independently per side
Carriage Drive Motorized upper carriage with easy frame profile adjustment
Loading Control Foot pedal — controls upper carriage and frame clamps
Safety Fully enclosed carriage safety housing standard
Coating Trough Simple attachment design, easy to fill and clean
Emulsion Compatibility All photopolymer, diazo, dual-cure emulsions and capillary films
Electrical 110V, 20 amp
Air Supply Required 90 PSI, <1 CFM
Installation Plug and play — no assembly required, ships production-ready
Warranty 6 Months (manufacturer warranty)
Brand Saati
Best For Small to medium shops, CTS/LTS screen rooms, high-consistency prepress

Technical Sheets / Safety Data Sheets / Documents

Saati Procoat Technical Data Sheet

FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions — Saati ProCoat 25×36

Why buy through River City Supply instead of directly from Saati?

You’ll pay the same or less, hear back faster, and get more support. As an authorized Saati distributor we have the same pricing as buying direct — with the added ability to bundle the ProCoat with CTS equipment, emulsions, and supplies for better overall value. When you have a question or need a quote, you reach our team the same day instead of waiting on a manufacturer callback. And your full Saati warranty is completely intact — purchasing through us doesn’t reduce or modify your coverage by a single day. On top of that, you get our team as an additional support resource: people who know screen printing production and can answer workflow questions that go well beyond what manufacturer tech support typically covers.

Do I really need an automatic coater if I’m already using a CTS or laser-to-screen system?

Yes — and we feel strongly about this. Computer-to-screen and laser-to-screen systems image and expose exactly what is on the emulsion. If the coating beneath is uneven, streaky, or varies in thickness from screen to screen, those defects become stencil defects. The precision of your CTS system is only realized when the emulsion it’s working with is coated to the same standard. We recommend the ProCoat 25×36 with every CTS and LTS system we sell, including the Saati LTS 8012, Chromaline LTS E70B, Douthitt Wax CTS, Exile Spyder II, and the M&R i-Image.

What emulsions are compatible with the ProCoat 25×36?

All of them. The ProCoat works with any emulsion — photopolymer (SBQ), diazo-sensitized, dual-cure, and capillary films. Saati makes no requirement to use proprietary emulsions. You can continue using whatever you currently stock from Chromaline, Murakami, Saati, or any other manufacturer.

Can I coat screens larger than 25×36?

Yes. The ProCoat 25×36 can coat a single oversized frame up to 53×49 inches (135×125 cm). The 25×36 designation refers to the maximum size for dual-screen simultaneous coating. For single-screen applications, it handles much larger frames — covering most textile, banner, and specialty screen sizes.

How difficult is it to set up and operate?

The ProCoat 25×36 ships fully assembled and requires no on-site installation. Plug in, connect your airline, fill the coating trough, and you’re ready to run. The programmable settings panel is intuitive — most operators are running production coats within the first hour. Saati designed this specifically as an accessible entry point for shops that assumed automation was too complicated or expensive.

What coating settings should I start with?

Starting settings depend on your emulsion viscosity and the mesh count you’re coating. As a general rule: faster speed for thin emulsions on lower mesh counts, slower speed for higher-viscosity emulsions or high mesh counts. Begin with the emulsion manufacturer’s recommended coating stroke count (typically 1/1 or 1/2 for standard plastisol work) and dial in from there. We’re happy to help you establish baseline programs — call us after purchase.

How does this compare to the Grunig G-COAT 406S?

Both are excellent automatic coaters. The ProCoat 25×36 is purpose-built for small to medium shops running standard textile frame sizes and is one of the most accessible price points in the automatic coating category. The Grunig G-COAT 406S is a heavier-duty coater with additional programmability, often preferred in higher-volume shops or those running a wider range of specialty emulsions. We also carry the Grunig — contact us and we’ll help you choose the right machine for your production volume and budget.

Is financing available?

Yes. Equipment financing is available through our third-party lending partners. The ProCoat 25×36 is one of the most affordable entry points in screen room automation, and many shops bundle it with a CTS system purchase on a single financing agreement. Contact us for a quote and financing estimate.

Questions About Your Screen Room Setup?

Our prepress specialists help shops spec the right coater + CTS combination every day. Monday–Friday, 9am–5pm CT.

📞 Call (512) 454-0505

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