Saati Hydro Mesh Thin Thread Screens 20×24 | 12 Pack

Nortech

Saati Hydro Mesh Thin-Thread Aluminum Frames (20″ x 24″) are pre-stretched screens engineered for water-based and discharge printing. Saati’s Hydro Mesh technology resists water absorption, so the mesh won’t swell during long water-based runs — sharp, consistent prints start to finish. The thin thread opens up more mesh area for superior ink flow and finer detail than standard mesh, with excellent antistatic properties and stencil adhesion. Sold as a pre-bundled 12-pack — choose your mesh count.

Thin thread — max ink flow
More open area, sharper detail

Built for water-based & discharge
Resists swelling on long runs

Antistatic + strong adhesion
Smoother printing, longer stencils

Compatible with all emulsions
Photopolymer, dual-cure, diazo, cap film

Pre-stretched aluminum
Consistent tension, 20″ x 24″ frame

12-pack — your choice of mesh
8 counts, white or yellow

⚠ Drop-ship item — ships directly from Nortech. Nortech strives for fast manufacturing and shipping, but times may vary. No same-day shipping or in-store pickup on this item.

Sold only in pre-bundled 12-packs. We pack 12 to a custom-sized box so these thin-thread screens sit snug and can’t shift in transit — movement is what damages fragile mesh. Questions? Call 512-454-0505.

Price range: $329.99 through $385.99

Mesh Count

81/70 White
110/64 White
122/55 White
140/48 White
157/48 White
157/48 Yellow
198/40 White
198/40 Yellow
230/40 White
230/40 Yellow
305/31 Yellow

Clear

Description

Saati Hydro Mesh (20″ x 24″) — Thin-Thread Screens Built for Water-Based Printing

When you print water-based or discharge, mesh matters more than anything. Saati Hydro Mesh is a thin-thread mesh with more open area than standard mesh — so ink flows and releases cleanly, detail stays sharp, and the mesh resists water absorption so it won’t swell and drift during long runs. Antistatic, high-adhesion, and compatible with every emulsion, on a pre-stretched aluminum frame.

Why Printers Choose Hydro Mesh

Optimized Mesh Geometry

Precision, thin-thread openings deliver enhanced ink flow and better printability — especially with water-based inks.

Resists Water Absorption

Hydro Mesh technology stops the mesh from swelling on long water-based runs, keeping prints sharp and consistent.

Excellent Antistatic

Reduces static-related issues for smoother, cleaner printing and easier handling.

Superior Stencil Adhesion

Outperforms traditional mesh with longer print runs and less stencil breakdown.

Better Coverage on Darks

More open area lays a vibrant, opaque deposit for higher-quality prints on dark garments.

Works With All Emulsions

Photopolymer, dual-cure, diazo, and capillary films — maximum versatility, reduced maintenance.

Standard “T” Thread vs. Thin Thread — What’s the Difference?

Every mesh count comes in different thread diameters. Standard “T” thread (Saati Hi-Tex, ~64µm) is the durable, high-tension workhorse for plastisol and everyday work. Thin thread (Saati Hydro, 31–70µm) trades some durability for a lot more open area — more ink flow, better release, and finer detail, which is exactly what water-based and discharge printing want.

Feature	Standard “T” Thread (Hi-Tex)	Thin Thread (Saati Hydro / “S”)
Thread diameter	Thicker — e.g. 64µm at 158	Thinner — 31–70µm by count
Open area / ink flow	Moderate	High — more ink passes, cleaner release
Detail resolution	Good	Excellent — sharper lines & halftones
Durability	Very durable, abrasion-resistant	Fragile — handle with care
Tension tolerance	High	Lower — gentle, even tension
Best inks	Plastisol (all-around)	Water-based & discharge
Best jobs	Everyday production, bold work	Fine detail, halftones, long water-based runs
Handling	Forgiving	Needs clean, burr-free tools
Relative cost	Lower	Higher

Choose Standard T Thread when…

You print mostly plastisol, run high tension and aggressive squeegee pressure, want maximum durability, or want the most forgiving, longest-lasting everyday screen. See our standard aluminum screens.

Choose Thin Thread (Hydro) when…

You print water-based or discharge, need the sharpest detail and halftones, want the best ink flow and release, or run long water-based jobs where mesh swelling would ruin registration.

Hydro Mesh Count Guide

Mesh / Thread	Color	Best for
81/70	White	Heavy deposit — underbase, high-density & athletic prints
110/64	White	White underbase & bold spot color on dark garments
122/55	White	General printing with strong, easy ink flow
140/48	White	General to semi-detailed water-based spot color
157/48	White / Yellow	The versatile all-rounder — multi-color & good detail
198/40	White / Yellow	Fine detail, halftones & simulated process
230/40	White / Yellow	Fine halftones, 4-color process & discharge
305/31	Yellow	Ultra-fine halftones, CMYK & photorealistic work

Mesh is listed as threads-per-inch / thread-diameter (µm) — e.g. 157/48 is a 157 count on a fine 48µm thread. Higher counts and thinner threads = finer detail; lower counts = heavier deposit.

⚠ Thin Thread Is Fragile — Read Before You Print

Thin-thread mesh is far more delicate than standard thread. Before you print or reclaim, make sure your squeegees, flood bars, scoop coaters, and reclaim area are clean and free of metal burrs, nicks, or dried ink. A single burr on a blade, flood-bar edge, or coater edge will slice or dent the fine mesh in one pass. Deburr and clean your tools, and inspect them before every use.

Tension gently. Don’t overstretch — use gentle, even tension. Verify it with a tension meter.

Clean, dry hands (or gloves). Oils and moisture compromise the mesh and ink flow.

Soft, rounded squeegees. Sharp or nicked blades wear the fine thread — use rounded/softer edges. Browse squeegees.

Non-abrasive cleaning. Use gentle screen chemicals — no harsh scrubbing that can damage the fibers.

Dry thoroughly. Let screens fully dry in a controlled, low-humidity space before reuse.

Store flat & protected. Keep screens dry and flat; never stack heavy objects on top.

What You Get & What You Need

Twelve (12) 20″ x 24″ Saati Hydro thin-thread screens in your chosen mesh count, pre-stretched on aluminum frames.

Coat with any emulsion and burn on your exposure unit — Hydro mesh is compatible with all emulsion types.

Print your water-based & discharge inks with a soft/rounded squeegee — not a sharp or nicked blade.

Reclaim gently with non-abrasive chemicals; when a screen finally wears, use the remesh exchange program.

Prefer standard, more durable mesh for plastisol? See our standard-T aluminum screens.

Set up for water-based success

Pair Hydro screens with the right emulsion, soft squeegees, gentle chemicals, and a tension meter for clean, sharp water-based prints.

Shop Supplies

Not sure which mesh count?

Tell us your inks and artwork and we’ll recommend the right Hydro count — message us on Tidio or call.

Call 512-454-0505

Technical Specifications

Saati Hydro Mesh (20″ x 24″) — Technical Specifications

Specification	Detail
Product Name	Saati Hydro Mesh Thin Thread Aluminum Frames 20″ x 24″ — 12 Pack
Manufacturer	Nortech (frame) / Saati (Hydro mesh)
Mesh Type	Saati Hydro thin-thread (“S”) monofilament polyester
Available Counts	81/70, 110/64, 122/55, 140/48, 157/48, 198/40, 230/40 (White/Yellow), 305/31 Yellow
Mesh Notation	Threads-per-inch / thread-diameter in microns (e.g. 157/48)
Frame Size	20″ x 24″ outside dimension — pre-stretched aluminum
Printable Area	16″ x 20″
Recommended Scoop Coater	16″
Recommended Squeegee	Up to 16″ — soft / rounded edge (no sharp or nicked blades)
Pack Size	12 screens per pack (sold only as a 12-pack)
Best Inks	Water-based & discharge (also plastisol and pastes)
Emulsion Compatibility	All types — photopolymer, dual-cure, diazo, capillary film
Key Properties	Antistatic, low water absorption, high ink flow, strong stencil adhesion
Handling	Fragile thin thread — keep tools clean and burr-free; gentle tension & cleaning
Shipping	Drop-ships directly from Nortech — manufacturing/transit times may vary; no same-day shipping
Price Range	$329.99–$385.99 (varies by mesh count)

Related & Supplies

Standard Aluminum Screens
Durable T-thread for plastisol Water-Based & Discharge Inks
What Hydro mesh is built for Squeegees
Soft / rounded edges Tension Meter
Tension gently & verify Remesh Program
Re-mesh a worn frame

Technical Sheets / Safety Data Sheets / Documents

FREQUENTLY ASKED QUESTIONS

Saati Hydro Mesh (20″ x 24″) — Frequently Asked Questions

What is Saati Hydro Mesh?

A thin-thread mesh engineered for water-based and discharge printing. Its Hydro technology resists water absorption so the mesh won’t swell during long runs, and the thin thread gives more open area for superior ink flow and finer detail than standard mesh.

What’s the difference between standard T thread and thin thread?

Standard “T” thread (Saati Hi-Tex, ~64µm) is thicker, more durable, holds high tension, and is the workhorse for plastisol. Thin thread (Hydro, 31–70µm) is finer — more open area, more ink flow, sharper detail — ideal for water-based and discharge, but more fragile and pricier. See the comparison in the Description.

Why is thin thread better for water-based inks?

More open area lets thicker water-based and discharge inks pass and release cleanly, and the water-resistant Hydro mesh won’t swell mid-run — so registration and detail stay consistent on long jobs.

Is the thin thread really that fragile?

Yes. Thin-thread mesh dents and tears far more easily than standard thread. Before printing or reclaiming, make sure your squeegees, flood bars, scoop coaters, and reclaim area are clean and free of metal burrs and nicks — a single burr will cut the mesh. Use soft/rounded squeegees, gentle even tension, non-abrasive cleaners, and clean dry hands.

Which mesh count should I choose?

Lower counts (81–122) lay a heavier deposit for underbases and bold work; mid counts (140–157) are versatile all-rounders; higher counts (198–305) hold fine detail, halftones, and process work. See the Hydro Mesh Count Guide in the Description, or call and we’ll match it to your art and inks.

Why do you only sell these in 12-packs?

We bundle 12 screens to a custom-sized box so the thin-thread mesh sits snug and can’t shift during shipping. Movement in an oversized box is exactly what damages fragile mesh, so the 12-pack protects your investment.

What emulsion works with Hydro mesh?

All of them — photopolymer, dual-cure, diazo, and capillary film. Coat and burn as you normally would with any emulsion.

Can I reclaim and reuse them?

Yes, gently — use non-abrasive chemicals and avoid harsh scrubbing. When a screen finally wears out, use the remesh exchange program to re-mesh the frame.

How does it ship?

It drop-ships directly from Nortech. Nortech strives for fast manufacturing and shipping, but times may vary — there’s no same-day shipping or in-store pickup on this item.

Going water-based?

We’ll help you pick the right Hydro mesh count and pair it with the right emulsion, squeegees, and chemicals — message us on Tidio, email, or call.

Call 512-454-0505

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Saati Hydro Mesh Thin Thread Screens 20×24 | 12 Pack

Description

Saati Hydro Mesh (20″ x 24″) — Thin-Thread Screens Built for Water-Based Printing