TW Graphics UV Advanced Color Gamut Halftone Colors™ – NXG-43 Halftone Black P.R. Gallon | UV Process Black Ink for Four-Color Screen Printing

TW Graphics

TW Graphics NXG-43 Halftone Black P.R. is a UV-curable process black ink engineered for four-color (CMYK) screen printing applications. This Process Reproduction (P.R.) black is designed for accurate tonal balance, smooth gradations, and controlled dot gain in high-resolution graphics printed on plastics, vinyl, Coroplast, and coated board. Fast UV cure and press-ready performance make it ideal for commercial sign shops producing detailed multi-color graphics and photo-quality prints.

$186.34

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Description

What Is NXG-43 Halftone Black P.R. Used For?

TW Graphics NXG-43 Halftone Black P.R. is a professional-grade UV halftone ink used in standard four-color process printing. It is formulated for accurate reproduction of shadow detail and tonal transitions without the increased density of high-density (H.D.) versions.

If you print:

  • Four-color process signage
  • Photo-realistic retail graphics
  • POP displays
  • Event posters
  • Trade show graphics
  • High-detail promotional boards
  • Transit signage
  • Vinyl decals and overlays

This UV process black ink is built for those applications.

NXG-43 delivers balanced black density ideal for maintaining proper CMYK color calibration and predictable color builds.

Designed for Sign Shops & Production Screen Printers

Part of the TW Graphics NXG Advanced Color Gamut Halftone Colors™ system, NXG-43 is engineered specifically for consistent dot structure and controlled ink transfer during long production runs.

This product is commonly used as a:

  • UV halftone black ink
  • UV process black screen printing ink
  • UV CMYK black ink
  • UV four color process black
  • UV screen printing ink for plastics

If you currently use Nazdar UV process black inks, NXG-43 Halftone Black P.R. is a strong Nazdar process black alternative with comparable cure speeds and substrate compatibility.

Where It Performs Best:

NXG-43 Halftone Black P.R. adheres to:

  • Treated polyethylene (PE)
  • High-density polyethylene (HDPE)
  • Polycarbonate (PC)
  • Polystyrene / Styrene
  • Pressure-sensitive vinyl
  • Static cling vinyl
  • Reinforced vinyl banners
  • Coated paper and board stocks
  • Corrugated plastic (Coroplast™)

For polyethylene substrates, surface tension should be 42–46 dynes/cm or higher. Always perform adhesion testing before full production runs.

Recommended Screen & Printing Parameters:

  • Mesh count – 305–380 tpi recommended for halftone detail
  • Ink deposit – Thin, controlled film for accurate dot reproduction
  • Squeegee – 70–75 durometer
  • Pressure – Light to medium pressure

Proper screen tension and controlled ink deposit are critical for accurate halftone reproduction.

How It Cures:

This is a true UV-curable ink. It does not air dry.

NXG-43 cures under focused medium-pressure mercury vapor UV lamps in the 250–360nm spectral range. Typical UV energy requirements range from 150–300 mJ/cm² at 365nm depending on film thickness.

Under proper UV settings, the ink typically cures in a single lamp pass at production belt speeds of 50–75 feet per minute.

Pantone Equivalent:

  • Pantone Match – Pantone Process Black
  • Color Type – Halftone / Process UV color
  • Match Type – Designed for CMYK process reproduction
  • Note – Final density and dot gain may vary depending on mesh count, ink deposit, substrate, and curing conditions. Always test and calibrate before production.

Why Screen Printers Choose NXG Advanced Gamut Halftone Colors™

  • Balanced process density – Ideal for standard CMYK calibration
  • Clean dot reproduction – Optimized for fine halftone printing
  • Fast UV cure – Designed for commercial production speeds
  • Stable viscosity – Consistent performance on in-line presses
  • Broad substrate range – Vinyl, plastics, Coroplast, coated board

NXG-43 Halftone Black P.R. is ideal for printers requiring predictable process black performance without the added density of high-density formulations.

Nazdar® Cross-Reference – Comparable UV Process Black Ink:

Looking for a Nazdar UV Process Black alternative?

TW Graphics NXG-43 Halftone Black P.R. is comparable in application and cure method to Nazdar UV process ink systems used for four-color screen printing. Both are one-component, UV-curable inks designed for high-resolution process graphics on plastics, corrugated plastic, and coated board.

Like Nazdar process inks, NXG-43:

  • Is a press-ready UV screen printing ink
  • Cures under medium-pressure mercury vapor UV lamps
  • Is designed for plastics, vinyl, polyethylene, styrene, coated board, and Coroplast
  • Is optimized for halftone and CMYK reproduction

As with any ink substitution, adhesion, cure energy, and color calibration testing should be completed prior to full production runs.

Ordering & Shipping Information:

  • Drop Ship Item – This product drop ships directly from TW Graphics in Commerce, California
  • Processing Time – Please allow additional time for handling and shipment
  • Final Sale – Non-returnable and non-refundable
  • Orders Must Be Placed Online – Colors cannot be changed after ordering

Technical Specifications

  • Color System: CMYK four-color process
  • Viscosity: Optimized for smooth ink flow and minimal press adjustments
  • Mesh Count: Recommended for 305-355 mesh for optimal halftone reproduction
  • Curing Requirements:
    • UV Exposure: 300-400 mJ/cm² at 365nm
    • Fully cured under standard UV light systems
  • Adhesion Range: Suitable for pressure-sensitive vinyl, polystyrene, polycarbonate, HDPE, Coroplast™, and coated paper stocks
  • Shelf Life: 12 months when stored properly

How to Use TW Graphics UV Halftone Colors:

  1. Prepress Setup: Ensure proper screen tension and use a high-tension mesh for accurate dot reproduction.
  2. Ink Preparation: Stir thoroughly before use to maintain consistency.
  3. Printing Conditions: Use a squeegee with a 70-75 durometer for precise ink transfer.
  4. Curing Process: Expose prints to UV light (300-400 mJ/cm² at 365nm) for full adhesion and durability.
  5. Testing: Always conduct a test print to ensure proper ink adhesion and color accuracy before full production.

TW Graphics NXG UV Standard Colors – Technical Specs & Usage Guide

Technical Specifications:

  • Ink Type: UV Curable Screen Printing Ink
  • Viscosity: Optimized for multi-color in-line presses
  • Curing Method: UV light exposure
  • Curing Energy Requirement: 150-300 mJ/cm²
  • Adhesion: Bonds to treated plastics, vinyl, and various rigid substrates
  • Durability: Up to 2 years light-fastness with automotive-grade pigments
  • Resistance: Water-resistant and highly durable for indoor & outdoor applications
  • Finish: Satin/Gloss (varies by substrate and curing conditions)
  • Printability: Low pile height rheology for smooth ink laydown
  • Thinner/Additives: NXG Series Reducer (use sparingly)

How to Use TW Graphics NXG UV Standard Colors

Step 1: Screen Preparation

  • Use a properly tensioned screen for optimal results.
  • Recommended mesh count230-355 tpi (90-140 tpcm), depending on image detail.
  • Coat the screen with a UV-compatible emulsion, ensuring full stencil adhesion.

Step 2: Ink Application

  • Stir the ink thoroughly before use.
  • Print using a 70-80 durometer squeegee with a sharp edge for crisp details.
  • Use a medium squeegee pressure for optimal ink deposition.

Step 3: Curing Process

  • Cure under UV light exposure at 150-300 mJ/cm² for full adhesion.
  • Ensure proper exposure time in the dryer to avoid under-curing.
  • Avoid excessive UV exposure, which can overcure and affect adhesion properties.

Step 4: Testing & Post-Curing Considerations

  • Always perform an adhesion test on a sample print to verify cure levels.
  • Allow the print to cool before stacking or packaging.
  • NXG inks are designed for optimal adhesion, but post-treatment options (such as flame or corona treatment) may be required for certain non-porous substrates.

Recommended Printing Substrates:

✅ Plastics & Synthetics: Treated Polyethylene, HDPE, Polycarbonate, Polystyrene (Styrene), Static Cling Vinyl
✅ Rigid Boards & Papers: Coated Board Stocks, Cardstock, Pressure-Sensitive Vinyl
✅ Banners & Signage: Reinforced Vinyl Banners, Coroplast™, Transit & Point-of-Purchase Displays

⚠ Important Notes:

  • This ink requires UV curing and will not air-dry.
  • Do not mix with solvent-based inks or non-UV-compatible additives.
  • Store in a cool, dry environment away from direct sunlight.

TW Graphics NXG UV Standard Colors deliver fast-curing, high-adhesion, and long-lasting performance, making them the perfect choice for screen printers working with plastic, vinyl, banners, and signage applications.

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