CCI ProChemĀ® TX-Discharge Red Screen Printing Emulsion – High-Viscosity, Water-Resistant Emulsion for Plastisol, Water-Based & Discharge Inks

CCI

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CCI ProChemĀ® TX-Discharge Red is a high-viscosity, diazo-sensitized pure photopolymer screen printing emulsion engineered for printers who demand exceptional water resistance, strong stencil build, and long on-press durability. Designed to perform with plastisol, water-based, and discharge inks, this premium emulsion is ideal for high-production environments and demanding print applications.

With a high solids content (47%), TX-Discharge Red coats evenly and builds a thick, durable stencil capable of holding fine detail while resisting premature breakdown. Its formulation is virtually pinhole and fish-eye free, helping produce clean, professional stencils with consistent image quality. When production is complete, the emulsion reclaims efficiently using compatible CCI stencil removers.

Price range: $29.99 through $5,892.48

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Description

CCI ProChemĀ® TX-Discharge Red Screen Printing Emulsion Key Features & Benefits:

  • Superior Water Resistance – Designed to withstand water-based and discharge inks without premature stencil breakdown
  • High-Viscosity Formula – Builds thicker stencils for increased durability and controlled ink deposit
  • Designed for Multiple Ink Systems – Compatible with plastisol, water-based, and discharge inks
  • Durable for Long Print Runs – Maintains stencil integrity through extended production cycles
  • Sharp Resolution & Edge Definition – Produces crisp details and clean image edges
  • High Solids Content (47%) – Provides consistent coating and strong stencil build
  • Virtually Pin-Hole & Fish-Eye Free – Reduces defects for cleaner, more reliable screens
  • Diazo-Sensitized Photopolymer – Offers wide exposure latitude and dependable performance
  • Excellent On-Press Stability – Holds up under demanding production conditions
  • Easy Reclaiming – Breaks down efficiently with CCI stencil removers

CCI ProChemĀ® TX-Discharge Red is an excellent choice for screen printers who need a water-resistant, high-build emulsion capable of delivering detail, durability, and consistency across demanding textile ink systems.

Technical Specifications

How to Prepare & Use CCI ProChemĀ® TX-Discharge Red:

Sensitizing & Mixing:

  1. Prepare the Diazo:
    • Add room temperature water to the Diazo bottle, shake well, and let dissolve completely.
  2. Mix with Emulsion:
    • Pour the Diazo solution into the emulsion and mix thoroughly.
    • Allow the emulsion to sit for at least 2 hours to release air bubbles before coating.

Screen Preparation & Coating:

  • Ensure the screen is clean and degreased before applying emulsion.
  • Use a coating trough with a smooth edge for an even application.
  • Coating Process:
    1. Apply 1–2 coats of emulsion on the print side.
    2. Reverse the screen and apply 1–2 coats to the squeegee side.

Drying & Exposure:

  • Dry screens horizontally with the print side down in a clean, light-safe environment.
  • Maintain a humidity level of 30% to 50% with good air circulation.
  • Use an exposure calculator to determine the optimal exposure time based on mesh count, coating thickness, and exposure unit type.

Washout & Reclaiming:

  • After exposure, gently spray both sides of the screen with water, allowing the emulsion to soften before rinsing out the stencil.
  • For reclaiming, use CCI’s emulsion removers (available in concentrate or ready-to-use formulas) for fast and easy cleanup.

Storage & Shelf Life:

  • Unmixed emulsion: Shelf life of 1 year when stored in a cool, dry place.
  • Sensitized emulsion: Best results when used within 7–10 days after mixing.
  • Ideal storage conditions: 65°F to 80°F (18°C to 27°C), away from direct light and humidity.

Ideal for High-Production Water-Based & Discharge Printing

With ProChemĀ® TX-Discharge Red, screen printers can achieve superior durability, excellent water resistance, and crisp image detail, making it a go-to emulsion for high-volume shops working with plastisol, water-based, and discharge inks.

Upgrade your screen printing workflow with ProChemĀ® TX-Discharge Red—designed for long-lasting, high-resolution prints on the most demanding jobs!

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